DecIron Double Powder Coating
DecIron LLC, offers powder coating services in its state of the art plant. Our oven interior is 24 foot deep by 10 foot wide by 8 ft tall that would accommodate large sized pieces.
In Our 30 years experience in the iron business we have realize that the most important thing is durability. Since not all powder coatings ensure that, we have chosen the best possible process that we call a double powder coating process.
After cleaning the piece with steam and high pressure, we give the steel a first zinc coat with a powder that has been successfully tested to endure 4000 hours in salty water spray testing. Results similar to hot deep galvanization.
As finish coat we use polyester powders to make sure the finished product can be easily touched up with an oil based enamel.
Powder coating is a dry finishing process that represents over 15% of the total industrial finishing market. Powder is used on a wide array of products for less money that regular spray painting and faster production times, resulting in a high-quality, durable finish, allowing for maximized production, improved efficiencies, and simplified environmental compliance. Used as funcional (protective) and decorative finishes, powder coatings are available in an almost limitless range of colors and textures, and technological advancements have resulted in excellent performance Properties.
DecIron LLC offers very good rates for both mass production orders or small domestic jobs. We are friendly and fair with everyone.
Durability of Powder Coating
Powder Coating is a high-quality finish found on thousands of products you come in contact with each day. Powder Coating protects the roughest, toughest machinery as well as the household items you depend on daily. It provides a more durable finish than liquid paints can offer, while still providing an attractive finish. Powder coated products are most resistan to diminished coating quality as a result of impact, moisture, chemicals, ultraviolet light, and other extreme weather conditions. In turn, this reduces the risk of scratches, chipping, abrasions, corrosion, fading, and other wear issues.
It is tough. It is great. And it lasts long, long time. In addition to being durable, powder coating is an attractive choice due to environmental advantages.Although it is true that come paints can achieve similar results, powder coating cures in the oven in less than one hour, while paint coatings reach its peak in 3 or 4 weeks after the application.
Advantages of Powder Coating instead of other coating
- Powder Coatings emit near zero volatile organic compounds (VOC)
- Powder Coatings can produce much thicker coatings than conventional liquid coatings without running or sagging.
- Powder Coated items generally have fewer appearance differences between horizontally coated surfaces and vertical coated surfaces than liquid coated items.
- The wide range of speciality effects, like textures and fancy finishes are better accomplished using powder coatings.
- Much faster curing time
- Powder coating cost less than other proceses
DecIron LLC Double Powder Coating Process.
Hot water pressure cleanig
Steaming water applied with degreasers and Phosphatizers applied to the surface to prepare it for the coating.
The Cleanses of the surface secures proper powder adhesion.
Oven Drying, Preheating.
After pieces are dry.
Zinc Coating Application
Once the material is dry and warm, zinc powder primer is richly applied, until the desired thickness is achieved.
Zinc Coat Curing in the Oven
Zinc coated pieces are heated in the oven until it cures and is ready for the finish coat
Zinc Coated Pieces
This is the way all pieces look after the Zinc coat has cured
Finish Coating Application
Applying Black powder coat.
Finish Coat Curing
Oven is Heated 400 F and close until timer reaches curing is ready
Finish ProductSemi-Gloss Black
Copper Vein Textured
PPG Color Chart
Cardinal Color Chart